A pendulum motion is being carried out by the double toggle jaw crusher. Our objective is to design various components of an impact crusher like drive mechanism, shaft, rotor, hammers, casing, and discharge mechanism which will be useful in minimizing weight, cost and maximizing the capacity and also do their analysis. Roll crushers are generally not used as primary crushers for hard ores. Linear static stress analysis linear static stress analysis as shown in figs.
Gyratory crushers were invented by charles brown in 1877 and developed by gates around 1881 and were referred to as a gates crusher 1. The can crusher would need to be placed against the wall near and outlet for power. At the time these early gyratory crushers were developed all mining and quarrying, either underground or open pit, was done. Abstract in this project i am going to make this fully automatic by using electronics equipment like sensors, microcontroller, ics etc.
Sonkhaskar, amit choubey, amritpal bhamra, raghav singhal, anurag sahu. The tesab 1200tc tracked cone crusher is a heavy duty mobile unit designed to produce high quality secondary aggregates. Double toggle jaw crusher, type 2121, size 21211008. The main objective is to design impact stone crusher.
Introduction plastic recycling is the process of recovering scrap or waste plastic and reprocessing the material into useful products. To design the mechanical part of a tin can crusher and to fabricate the mechanical part of the system is the step to learn mechanical engineering. Pdf design of mechanical crushing machine irjet journal. If you want to know stone crushers price, parts,design,size,types, list,cost.
This possibility of a relatively large hooper design, tool selection and use of the driving motor. In addition to the stationary jaw crushers presented on this page, many jaw crusher models are also available as mobile or portable versions. The larger crushers are normally known as primary crushers as they are designed to receive runonmine rom rocks directly. The capacity of the crusher is determined by its size. As is the case for jaw crushers, there is not any mutual sliding on grinding surfaces, but simply rolling of the nut on concaves.
Our objective is to design various components of an impact crusher like drive mechanism, shaft, rotor, hammers, casing, and. Thus with the help of this design we can fabricate an automatic can crusher machine to simply reduce the. Cone crusher modelling and simulation development of a virtual rock crushing environment based on the discrete element method with industrial scale experiments for validation. The crushing materials of stone which will be crushed in sbm crusher machine.
The design process was accomplished in many stages. Electronic control of crusher discharge opening and feed rate. This realization led to the idea that the can crusher should be enclosed inside of a trash can. Roll crusher,roller crusher,double roll crusher,teeth roll. Due to their simple design and easy maintainability jaw crushers are widely used as primary size reduction equipments in mechanical and mining industries. Jaw and gyratory crushers are used mostly for primary crushing. Even for softer ores, such as chalcocite and chalcopyrite, they have been used as secondary crushe. Computer aided design and analysis of swing jaw plate of jaw crusher international journal of scientific engineering and technology research volume. Gyratory crushers the original patent for the gyratory crusher was granted to phile tus w. Crushing plant design and layout considerations 911 metallurgist. Pdf optimum design and analysis of the swinging jaw plate of a. With adjustment of a crusher s discharge opening, as the production continues through an online coarse size analysis of the crushed product digital image analyses. The crushing force is produced by an eccentric shaft. Design and fabrication of crusher machine for plastic wastes mechanical and automobile ieee project topics, thermal engineering base paper ideas, synopsis, abstract, report, figures, full pdf, working details for mechanical engineering me, diploma, btech, be, mtech and msc college students.
Double roll crusher features a two roll structure with smooth surface. Overview seabees operate under many different circumstances, and they are sometimes called upon to produce aggregate for subgrade, concrete, and asphalt. We envisioned that the can crusher could be used for commercial use. Hammer crusher design pdf crusher mills, cone crusher. They are characterized by wide gape and narrow discharge and are designed to handle large quantities of material.
The gyratory crusher can, just like a jaw crusher, accept boulder sizes close to 1. When it comes to the crunch, crushing systems from thyssenkrupp. Since plastic is nonbiodegradable, recycling is a part of global efforts to reduce plastic in. Then it is transferred to the crushing zone via a toggle plate system and supported by the back wall of the housing of the machine.
To fabricate recycle bin tin can crusher low cost and time consuming. The jaw crusher is a rocks or lumps reduction machine that employs two hardened. The mode of operation jaw crushers are equipped with one fixed and one moveable crushing jaw moving jaw, both of which support crushing plates wearing parts in several versions. This reflects the fact that considerable portions of the processed material fall through the crusher at oss and this determines the characteristics size of the product. Chapter 6 crusher supervisor and operations topics 1. Design consideration, calculation, size reduction, cans. This video explain our project, we build the plastic shredder machine for shred a plastic into small pieces, then it will be used for composite board. Advanced design, high performance roller crusher advanced design, high performance roller crusher the fields of application the feed materials roller crushers are used mainly for crushing easily fractured materials such as soft limestone, chalk, and clay to between and 15 of its original size. Computer aided design and analysis of swing jaw plate of. This mechanism will help to evaluate its effectiveness in comparison with other different types of mechanisms in use especially the double toggle and the modified single toggle mechanism.
Pdf existing stone crushers available in the market are designed for bigger. Hammer crusher design pdf crusher mills, cone crusher, jaw. Pdf engineering design and development of a small capacity. The crusher is designed to operate on a crank and slotted lever mechanism and the power for the electrical operation of the crusher is taken from an electrical motor. The present work en compass design and fabrication shreddercrusher and extruder of plastic machines the shreddercrusher of plastic machine is consisting of the four main parts. This crusher can handle products with a mohs hardness that is not necessarily less than 5. Index terms bottle crusher, can crusher, crusher, crusher design, jaw crusher i. The above design procedure is been adopted for the fabrication of fully automatic can crusher machine which will make the product durable for the long time as well as make it efficient and also helps to understand the concept of design. Advanced design, high performance roller crusher advanced design, high performance roller crusher the fields of application the feed materials roller crushers are used mainly for crushing easily fractured materials such as soft limestone, chalk. The existing plastic bottle crusher still has many deficiencies in terms of operational and efficiency of a machine. Keywordscrusher, bottle crusher, can crusher, crusher design, jaw crusher.
Design, fabrication and testing of a double roll crusher. The combination of the nip angle, feed opening, and closedside setting determine the length of the crushing chamber and indirectly the length of the main shaft. A jaw or toggle crusher consists of a set of vertical. This project involves processes like design, fabrication and assembling procedures. This would create some constraints mechanically but electronically if it were enclosed it may broaden our feature set. Design of a crushing system that improves the crushing. Design and fabrication of mechanical press for assembly. A crusher is a major investment, so its essential to select one with the potential to meet your needs into the future. The paper is about design of a plastic bottle crusher which would help to crush the used plastic bottles and would thereby help in waste management and disposal. As the main working part, the two cylindrical rollers rotate oppositely to achieve the purpose of crushing. A crusher is a tool or machine that is used to reduce the size of a large solid particle to a smaller solid particle. Pdf crushers are one of the main equipment used for reducing size in metallurgical, mechanical, and other similar industries.
Crushing is the process waste into smaller size approximately 0. Roll crusher, also known as roller crusher, belongs to traditional crushing equipment. Pdf a jaw crusher is a kind of size reduction machine which is widely used in mineral, aggregates and metallurgy fields. To design a good crushing plant one has to follow these three steps. Pdf manual can crusher shehbaz sufiyan ahmed shaikh. Design and construction of rock crushing machine from locally. The properly placed items in the storage bin can easily be dispensed from the can crusher. If a crusher manufacturer had the possibility of evaluating design changes or. It is mainly used for fine processing of material particles. Design of mechanical crushing machine20160423 this paper aims to design a crusher that could be installed anywhere and would aid crush of used wastes. Design and fabrication of crusher machine for plastic wastes. Design and fabrication of plastic bottle crusher machine abstract in this project i am going to make this fully automatic by using electronics equipment like sensors, microcontroller, ics etc.
Such circuits are chosen as the feed size to standard roll crushers normally does not exceed 50. Design and fabrication of mechanical press for assembly and dismantling of sugarcane crusher 1 shital mone, 2 suraj nikam, 3aniruddha mahamuni final year students, mechanical department, tatyasaheb kore institute of engineering and technology, warananagar, kolhapur maharashtra. Rollers or jaw crushers are employed in this situation. The basic idea is to optimize the design of the crusher which would be best. The set of a crusher can be varied in the field and some crushers. It is designed to use a 3 phase induction motor for the electrical operation of the crusher as the power required. Bottle crusher is primarily used to save space and recycling. Pdf design of impact stone crusher machine researchgate. Even though there are many types of the can crusher machine in the market, the completion of the new model provides a more practical usage than previous one. This guide covers a few of the key points to consider before making a decision. In order reduce the waste, to increase recycling habit of people we planned to create an automatic bottle crusher. The parameters used in the basic design of a gyratory crusher are nip angle, feed rate, feed opening, closedside setting, work index, and horsepower.
But remember that your crusher is just one part of a wider process always consider crushing in conjunction with screening and transport. Sbm stone crusher machine for sale, stone crushing plant. Based on the mechanism used crushers are basically of three types. A further advantage of this sophisticated pretensioning system is that the crushing gap can be infinitely adjusted to compensate for wear to the impact bars and the liner plates of the impact faces and the grinding path. This paper aims to design a crusher that could be installed anywhere and would aid crush of used wastes. The core of nordberg c series jaw crusher is a pinned and bolted, nonwelded frame construction that provides excellent fatigue strength. There are many types of crushers but the major ones are the jaw, gyratory and the cone. Once emptied, the can crusher would have properly sorted out plastic bottles and aluminum cans. A crusher is a machine designed to reduce large rocks into smaller rocks, gravel, or rock dust crushers may be used to reduce the size, or change the form, of waste materials so they can be more easily disposed of or recycled, or to reduce the size of a solid mix of raw materials as in rock ore, so that pieces of different composition can be differentiated. Computer aided design of jaw crusher scribd computer aided design of jaw crusher free download as pdf file. Computer aided design of jaw crusher ethesis nit rourkela. Design and fabrication of plastic bottle crusher machine.
Pdf relationships along with interactive failure of. The double roll crusher can be applied in industrial sectors, such as cement industry, chemical industry and building materials industry for medium and fine crushing of material with medium and high hardness like limestone, coke, coal, etc. Design and fabrication of crusher machine for plastic. In mineral processing design and operations second edition, 2016. Sep 24, 2015 this video explain our project, we build the plastic shredder machine for shred a plastic into small pieces, then it will be used for composite board. Diagram sheet pdf the stone jaw crusher,jaw crushing machine.